🔧 Onsite Technician Field Guide

Standard operating procedures, maintenance checklists, and troubleshooting references for Slingshot ground station field technicians. All 20 sites follow these unified procedures.

🛡️ Site Arrival Protocol

⚠ SAFETY FIRST: All sites are equipped with high-voltage equipment, automated moving parts (dome, mount), and sensitive optical/electronic systems. Do NOT approach the telescope mount or dome mechanism while the system is in autonomous mode. Always engage the MANUAL OVERRIDE switch on the control panel before servicing.

🔑 Access Procedure ROUTINE

  1. 1Badge into site perimeter gate using issued RFID credential
  2. 2Log arrival in the on-site tablet (mounted inside equipment shed)
  3. 3Verify dome status indicator: GREEN = safe to enter, RED = dome active — do NOT enter
  4. 4Engage MANUAL OVERRIDE switch (located on exterior control panel, south wall)
  5. 5Wait 10 seconds for servo brakes to engage — listen for confirmation click
  6. 6Enter dome enclosure

📋 Pre-Work Inspection SAFETY

  • Dome shutter fully open or fully closed (no intermediate position)
  • Mount parked at zenith or stow position
  • UPS status LEDs all green (no amber/red)
  • Weather station anemometer reading < 35 mph
  • Humidity sensor reading < 85%
  • No condensation on primary optics (visual check)
  • Edge compute chassis fans spinning (audible check)
  • GPS timing module lock confirmed (solid green LED)

🔭 Hardware Maintenance Procedures

🔬 Optics Cleaning ROUTINE

  1. 1Remove dust cap from primary mirror (0.5m f/4 Newtonian)
  2. 2Use compressed nitrogen (NOT air) to blow loose particulates — 10 PSI max
  3. 3Apply lens-grade cleaning solution to microfiber cloth (never directly to optics)
  4. 4Wipe in concentric circles from center outward — single direction only
  5. 5Inspect under collimation laser — verify Airy disk pattern at focus
  6. 6Log cleaning date and seeing conditions in maintenance tablet
Cleaning interval: Every 30 days at desert sites (CO1, TX, AZ, NM, CL), every 45 days at observatory-campus sites, every 14 days at tropical sites (PH, HI).

⚡ Edge Compute (Jetson AGX Orin) CRITICAL

  1. 1Check GPU temperature via LCD readout on chassis face — must be < 78°C
  2. 2Clear dust from intake vents using ESD-safe vacuum (quarterly)
  3. 3Verify thermal paste contact on GPU die — reapply Noctua NT-H2 if > 12 months
  4. 4Confirm all 4x NVMe status LEDs solid green (OS + data + swap + spare)
  5. 5Run jetson_health --diag from SSH terminal — capture screenshot
  6. 6Upload diagnostics to Beacon portal under Maintenance > Edge Health

🏔 Dome & Enclosure ROUTINE

  1. 1Grease dome shutter track rails (Baader-spec lithium grease, every 90 days)
  2. 2Test shutter open/close cycle — must complete in < 45 seconds
  3. 3Inspect weather seal gaskets — replace if cracked or > 18 months old
  4. 4Verify rain sensor trigger by spraying water on sensor head
  5. 5Test emergency close relay — shutter must close within 8 seconds

🔧 Mount & Drive System CRITICAL

  1. 1Inspect direct-drive motor cable connections (RA + Dec axes)
  2. 2Run pointing model calibration: mount_cal --full-sky --stars=42
  3. 3Verify slew speed > 5°/sec on both axes
  4. 4Check encoder ring for debris (shine flashlight through gap)
  5. 5Confirm tracking residual < 0.5" RMS over 120-second integration

📐 Observatory Hardware Schematic

Observatory Hardware Layout — Cross-Section Schematic
FIG 1 — SGSN STANDARD OBSERVATORY LAYOUT · Cross-section view
Dome → OTA (0.5m) → Direct-Drive Mount → sCMOS Camera → Filter Wheel → Focuser → Edge Compute → WAN Uplink
REFERENCE: All 20 Slingshot sites follow this standardized hardware layout. Component positions may vary slightly based on dome geometry (AllSky vs roll-off roof), but the signal path (Optics → Detector → Edge Compute → Network) is identical across the fleet.

🚨 Troubleshooting Quick Reference

SymptomDiagnosis & Resolution
Dome won't openCheck wind speed (>35 mph = auto-lockout). Verify humidity < 85%. Reset dome controller by cycling breaker B3. If persists → escalate to Tier 2
GPU thermal throttleClear intake vents. Check ambient temp (>40°C = expected at desert sites). Verify fan tach on chassis LCD. If fan failed → swap Noctua NF-A8 from spares kit
Seeing > 3.0"Normal at low-altitude sites during daytime. If nighttime: check dome equilibration (open shutter 30 min before obs). Inspect for heat sources near aperture
GPS timing lostCheck antenna cable (roof-mounted). Verify u-blox ZED-F9T LED: solid green = lock, blinking = acquiring. Cold start takes 5-15 min. If > 30 min → replace antenna
Kafka queue backup (>20)Check uplink bandwidth: speedtest --simple. Verify Starlink dish obstruction map. If bandwidth OK → restart kafka_transport.py service
sCMOS read noise elevatedCheck detector temperature (must be at -20°C set point). Verify TEC power cable. If temp nominal → run dark frame calibration: cam_cal --darks --count=100
Streak detect false positivesUpdate star catalog: cat_update --tycho2. Check hot pixel map freshness (< 7 days). If persists → re-run flat field calibration
Power failure recoveryUPS provides 8-24h backup. On AC restore: dome controller auto-reinit in 30s. Edge compute auto-boots in 90s. If stuck → manual power cycle in order: UPS → Orin → Mount → Dome

🧰 Standard Spares Kit (Per Site)

ComponentDescription / Part Number
Noctua NF-A8 PWM (×2)Edge compute chassis cooling fans
Noctua NT-H2 thermal pasteGPU die thermal interface material
Baader dome gasket setWeather seal replacement kit
u-blox ANN-MB GPS antennaReplacement roof-mount timing antenna
Cat6a shielded patch (×4)Various lengths — edge compute to switch
Samsung 990 Pro 2TB NVMeData drive hot spare
Microfiber cloth set (×10)Optics-grade, lint-free
N₂ gas canister (×2)Compressed nitrogen for optics cleaning
Collimation laserPrimary mirror alignment verification
Davis Vantage Pro2 ISSSpare weather station integrated sensor suite

📞 Escalation & Emergency Contacts

Tier 1 — Field DispatchNOC Duty Officer: +1 (720) 555-0180 (24/7)
Tier 2 — EngineeringEdge Compute Team: edge-eng@slingshot.space
Tier 3 — Critical OpsVP Ground Segment: escalation@slingshot.space
Site-Specific EmergencyLocal emergency number posted on site control panel
⚠ ESCALATION RULE: If any site goes offline for > 4 hours with no remote recovery path, escalate directly to Tier 2. If > 12 hours → Tier 3 auto-triggers. All unscheduled outages must be logged in Beacon within 30 minutes.
💻 Programmer's Reference ← Ops Center